HC wrote:
> On Feb 15, 10:19 pm, HC <hboo...@gte.net> wrote:
>
>>Hey, all, I'm not sure if this can be done but here's what I am trying
>>to do and how I've tried to go about doing it.
>>
>>I want to be able to control 120VAC devices some distance away from a
>>controller, say, up to 100 feet or so. I would like to run the 120VAC
>>to the device through a switch (relay) at the device with no other
>>switches or control devices in line from the breaker. Then I would
>>like to have the controller turn that relay on and off to control the
>>device. The idea is that I could run the thicker, high-voltage lines
>>directly to the device and then use smaller wire to operate a relay at
>>the device to turn it on and off instead of running the high-voltage
>>wire to each switch I would like to use.
>>
>>Since I have a boat-load of low-cost 12VDC relays that can switch up
>>to 250VAC and 15 amps and since 24VAC relays seem, in my searching, to
>>be a lot more expensive and harder to come by (they seem to be, in my
>>searching, related to HVAC and other "industrial" uses; they're not
>>like the overly-abundant 12VDC relays we have for our cars and such) I
>>would like to use a 12VDC relay at the device. However, I'm afraid
>>that if I attempt to use 12VDC to control these relays over a distance
>>like I mention of up to 100 feet that the line-loss will be
>>significant (on 12VDC). I was thinking that using 24VAC would be much
>>better (it's higher voltage and it's AC, so line-loss should be quite
>>a bit less than 12VDC).
>>
>>I tried this: I took the 24VAC and rectified it with a single diode
>>(half-wave) then buffered it to "ground" with a 2,200 uF cap. I ran
>>that buffered output through a LM78L12 (with input and output caps as
>>detailed in the datasheet I was reading) and that output to the 12VDC
>>relay I wanted to operate. When I apply 24VAC to the circuit the
>>relay turns on like a mousetrap: SNAP! But, when I remove the 24VAC
>>the relay turns off like a marshmallow; slow and makes some light
>>clicking noises. So, the input cap (2,200 uF) is still powering the
>>relay coil and is letting it down slowly; at least, that's my hack-boy
>>assessment: I'm not an expert at any of this stuff. I tried whatever
>>I could including "pull-down" resistors (if I'm using that term
>>correctly); I put a 10k resistor from the relay input to ground. I'm
>>afraid the slow turn-off is going to cause arcing and fry the relay
>>contacts.
>>
>>I don't have a lot of caps that are rated at 35 volts or higher (which
>>could handle the 24VAC, rectified) so experimentation was limited in
>>various cap sizes (like, could a 1,000 uF input cap allow the relay to
>>turn off quickly?); somewhere I got the idea that if you put more
>>voltage across an electrolytic cap than it can handle it can "explode"
>>or "pop" or "blow-up" or whatever so I'm reluctant to use 16V
>>electrolytics on what should be 24V or higher.
>>
>>Anyway, I hope I've done a good job of explaining what I'm trying to
>>do and what I've tried to do to achieve it. Is there an effective way
>>to run a 12VDC relay from a supply circuit of 24VAC?
>>
>>Thanks in advance.
>>
>>--HC
>
>
> Hey, all, thank you for your replies and information. I am sorry for
> the delay my response; I let life run me this week and only got to my
> electronics shop yesterday.
>
> I had several suggestions on how to solve this and I'll go over them
> here; one to provide feedback to the replies and two, to offer this
> information to maybe help others who come along and read it with the
> same question I had.
>
> First, John Popelish suggested running the relays with 12VDC and that
> the line-loss would be negligible. I did the math on the line-loss,
> which I had not conceptualized or understood correctly before his post
> and it seemed like a good idea. I had some crappy wire already run
> out (I took a headphone jack to RCA Y-cable and cut it in two and
> spliced some thin wire between the pieces to make a long-distance
> auxiliary input for the stereo in my shop to run off the stereo in my
> house). The cable is probably thinner than what John and I had
> bounced back and forth about and the RCA audio stuff is pitifully
> thin. The overall cable length is about 80 feet. I ran 12VDC across
> the cable to a Shrack RP510012 relay with a coil resistance of 327
> ohms. The coil snapped briskly in and out when the voltage was
> applied. John was absolutely correct, the line-loss was insignificant
> for the resistance of the coil. As I told John I would, I checked the
> cut-in voltage of the relay. I started with it hooked up and engaged
> at 12VDC and then turned the voltage down until it dropped out. I
> then removed the relay and checked the voltage. Cut-out voltage was
> 2.79 VDC. I then hooked the relay back up and turned the voltage up
> until it engaged and then disconnected and checked the voltage. Cut-
> in was very soft at 6.5 VDC. I upped the voltage until I had crisp
> cut-in which I got at 6.9 VDC. There seems to be no problem with a
> very long-distance run to control these relays. Thank you, John
> Popelish.
>
> Next was John Larkin who suggested running the relays directly off 24
> VAC with a couple of diodes. I used his diagram and two 1N4004
> diodes. One diode came from the AC input to the relay, one went
> across the relay coil. On the Shrack RP 50012 with a 327 ohm coil and
> my 24 VAC source (RMS meter says it's 26.9 VAC) the relay chattered
> constantly. I tried a Zettler AZ8-1CH-12D with a 312 ohm coil. It
> also chattered. There seems to be some discussion as to why this
> would or would not work and, honestly, it's beyond my current skill
> level with electronics. But, FWIW, that's what I tried and that's
> what I got. Thank you, John Larkin.
>
> Next, Ed suggested I try something involving a Zener and a
> transistor. I formulated my own idea based on this and then, in
> response to that, Ed suggested a schematic. It tried his way and
> mine. His way was to take the 24 VAC (which I full-wave rectified and
> then buffered with a 2,200 uF 63V electrolytic) and make a voltage
> divider with two 1k ohm resistors to drive a transistor. I hooked up
> a LM78L12 exactly as (and the app notes) said, and the voltage divider
> exactly as he said. I ran the voltage divider output to the base of a
> 2N4401 transistor. Applying 24VAC (same power supply as used above)
> gave me a crisp turn-on of the relay and a crisp turn-off. However,
> the turn-off came about 1.5 seconds after I disconnected the power
> from the circuit indicating that the capacitor was still carrying the
> circuit for a little bit, but at least it was a crisp turn-off. I
> only tried this with the Schrack relay. I then tried the circuit the
> way I had postulated in response to Ed's suggestion before he gave me
> the schematic. I did it exactly as he suggested except that I ran the
> rectified and buffered 24 VAC (about 35 VDC) trough a 30V Zener to the
> base of the 2N4401. I got the same crisp on and off but the off came
> much more quickly after I disconnected the power from the circuit. I
> did the math on the current through the relay coil (12 / 327) and got
> that it should be 36.7 mA. I measured it in actual use and got about
> 35 mA. In either case, the current should be well below the maximum
> current capability of the LM78L12 (100 mA, 140 mA peak), however, the
> voltage regulator was getting very, very hot (enough it was painful to
> touch and I could smell the chip). I checked the actual current
> through the voltage regulator to the coil of the relay (which is where
> I got the number above; 35 mA). At 12 volts that should be about 0.4
> watts, which I thought the LM78L12 could handle but the heat seems
> excessive. I may need to put a heat sink on it. Regardless, the idea
> works. Thank you, Ed.
>
> Thank you all for your help.
>
> The best, I think, is going to be to use the 12 volts DC from the
> beginning as it is simpler and seems to work very well. With what I
> think I understand now, I should be able to easily calculate the
> maximum run of wire for the 12 VDC so it should be easy to know if
> whatever run I choose will work or not. If, for some reason, that
> doesn't work for the distance I might want to run, then I can switch
> to the 24 VAC with the voltage regulator/transistor/zener.
>
> Thanks again.
>
> --HC
Nice! Thanks for letting us know what you did and the
results you got.

Measuring the pull in and drop out voltages can be an
eye opener - amazing to many that a 12 volt relay is
still energized at 3 volts, until that observation prompts
some thinking.
The heat you noticed in the 7812 can also be an eye opener.
Some people think "I'm using it a well below the max,
whyinthehell is it getting hot". You went the right way and
figured the watts. The 7812 will handle that .4 watts, but
you need to take the heat away for it to do so.
The time delay you found is expected, and a good observation
to post as you did. You can experiment to get rid of that and
learn something about time constant, if you do not already know
it.
There's a lot of people who can benefit from your example
of investigating various alternatives, if they do the same.
Thanks again for posting your results. Often people ask a
question, get answers, but don't follow up to say how they
made out. Nice to hear when someone was as successful as
you were,

Ed